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Sheet Metal Forming Processes

2018/2/10      view:

Process Characteristics
Roll forming
Long parts with constant complex cross-sections; good surface finish; high production rates; high tooling costs.
Stretch forming
Large parts with shallow contours; suitable for low-quantity production; high labor costs; tooling and equipment costs depend on part size.
Drawing
Shallow or deep parts with relatively simple shapes; high production rates; high tooling and equipment costs.
Stamping
Includes a variety of operations, such as punching, blanking, embossing, bending, flanging, and coining; simple or complex shapes formed at high production rates; tooling and equipment costs can be high, but labor costs are low.
Rubber-pad forming Drawing and embossing of simple or complex shapes; sheet surface protected by rubber membranes; flexibility of operation; low tooling costs.
Spinning
Small or large axisymmetric parts;good surface finish;low tooling costs,but labor costs can be high unless operations are automated.
Super plastic forming
Complex shapes, fine detail, and close tolerances; forming times are long, and hence production rates are low; parts not suitable for high-temperature use.
Peen forming
Shallow contours on large sheets; flexibility of operation; equipment costs can be high; process is also used for straightening parts.
Explosive forming
Very large sheets with relatively complex shapes, although usually axisym- metric; low tooling costs, but high labor costs; suitable for low-quantity production; long cycle times.
Magnetic-pulse forming
Shallow forming, bulging, and embossing operations on relatively low- strength sheets; most suitable for tubular shapes; high production rates; requires special tooling.