Sheet Metal Forming Processes
2018/2/10 view:
Process | Characteristics |
Roll forming |
Long parts with constant complex cross-sections;
good surface finish; high production
rates; high tooling costs. |
Stretch forming |
Large parts with shallow contours; suitable for low-quantity production; high labor costs; tooling and equipment
costs depend on part size. |
Drawing |
Shallow or deep parts with relatively simple
shapes; high production rates; high tooling and equipment costs. |
Stamping |
Includes a variety
of operations, such as
punching, blanking, embossing, bending, flanging, and coining; simple or
complex shapes formed at high production rates; tooling and equipment costs can
be high, but labor costs are low. |
Rubber-pad forming |
Drawing and embossing of simple or complex shapes;
sheet surface protected by rubber membranes; flexibility of operation; low tooling costs. |
Spinning |
Small or large axisymmetric parts;good surface finish;low tooling costs,but labor costs can be high unless operations are automated. |
Super plastic forming |
Complex shapes, fine detail, and close
tolerances; forming times are long, and hence production rates are low; parts not suitable for high-temperature use. |
Peen forming |
Shallow contours on large sheets; flexibility of
operation; equipment costs can be high; process
is also used for straightening parts. |
Explosive forming |
Very large sheets with relatively complex
shapes, although usually axisym- metric; low tooling costs, but high labor
costs; suitable for low-quantity production; long cycle times. |
Magnetic-pulse
forming |
Shallow forming, bulging, and embossing
operations on relatively low- strength sheets; most suitable for tubular
shapes; high production rates; requires special tooling. |
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